Best way to replace the stock harness on a 77 FLH?

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  • John Jolley
    New Member
    • Jun 2022
    • 4

    #1

    Best way to replace the stock harness on a 77 FLH?

    I've never done it before....Should I just lay the new harness over the old and replace wires until the old harness comes free? Any tricks, suggestions?

    Best harness manufacturers? I Googled FLH Harness and several manufacturers came up...

    Thanks for your time.
    John
  • jim d
    Senior Member
    • Sep 2010
    • 278

    #2
    Take lots and lots of pictures of the old one from different angles. Then you can blow them up to see details later when installing the new one.
    Jim D

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    • dukekleman
      Senior Member
      • Jul 2022
      • 588

      #3
      John,
      I agree there are a lot of companies selling wire harness kits for older motorcycles.
      It would be very helpful if a person could see them all in person, laid out on a table top to inspect.
      I'm hoping others share their insight and experiences with whom they believe makes nice harnesses...

      Comment

      • gitguy
        Middle-of-the-road Member
        • Nov 2009
        • 253

        #4
        Originally posted by John Jolley View Post
        I've never done it before....Should I just lay the new harness over the old and replace wires until the old harness comes free? Any tricks, suggestions?

        Best harness manufacturers? I Googled FLH Harness and several manufacturers came up...

        Thanks for your time.
        John
        Years ago I needed a harness for a 1980 FLT but one was not available from any vendor so I did exactly what you described. I would remove one wire at a time and cut/re-crimp each individually and replace it in the connector block. If this is the route you choose I would recommend a proper crimping tool and correct connectors. Buy all the wire and have everything ready to go before you start cutting. Once installed and powered up, I was tickled that everything worked.

        Comment

        • John Jolley
          New Member
          • Jun 2022
          • 4

          #5
          It appears as if there are 4 parts to the harness. The main, two handle bar harness and a rear fender harness.

          There's a connector block inside the headlight cowl and another behind the coil bracket.

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