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Knucklehead Diving Board Repair

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  • Knucklehead Diving Board Repair

    I have a head that has the small center diving board that supports the rocker assembly broken off. I am not a welder and am looking for a source to repair this head. Any recommendations on someone with experience with this type of repair?
    Erik Bahl

    1929 BMW R63
    1915 Harley Davidson 11F Twin

  • #2

    One option is Advanced Cycle Machining in Superior, Wisconsin. I've had them fix panhead cylinder fins, sleeve cylinders, repair a kicker cover (plug and kicker bore), & repair a panhead case. They do nice work.


    Good luck!

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    • #3
      Do you have the broken piece or does a new part have to be made?

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      • #4
        Originally posted by jgbrown59 View Post
        One option is Advanced Cycle Machining in Superior, Wisconsin. I've had them fix panhead cylinder fins, sleeve cylinders, repair a kicker cover (plug and kicker bore), & repair a panhead case. They do nice work.


        Good luck!
        Agree. They did some work for me. Great job. Very reasonably priced and fast turnaround.

        Dale

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        • #5
          I don't have the original piece. I bought a repair part from Cimarron Cycle.
          Erik Bahl

          1929 BMW R63
          1915 Harley Davidson 11F Twin

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          • #6
            That shouldn't be too tough for a good welder,I've fixed a few of those and they are pretty easy. If you have a machine shop near you with a good tig welder they should be able to set you up.

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            • #7
              With all due respect to Cimarron, Erik,...

              A stitched-on piece will never be as strong as building the bracket up bead-by-bead, and then carving and machining the bolt hole square and centered.

              I was successful with bronze filler decades ago, but it would have been better if I had known cast iron piston rings are ideal.

              Most modern welders dogmatically use silicon bronze, which is far more difficult to sculpt.

              ....Cotten
              AMCA #776
              Dumpster Diver's Motto: Seek,... and Ye Shall Find!

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