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1948 Chief Renovation

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  • 1948 Chief Renovation

    My name is Raul. New member as of May 2025.

    In 1973, my younger brother purchased a new Harley Sportster. Soon after, many of his friends also purchased Harley's. That same year we were sitting around my parents back yard and this group of Harley enthusiasts spent the better part of the afternoon talking about Indian motorcycles. I didn't have a bike, but I thought if all these Harley guys think Indians are so cool, heck I'll buy one. I was 19 and didn't have much money, but managed to purchase a basket case for $750 (see pic). Oh, yeah... I was also clueless. I had no idea what I was doing. However, the numbers matched, I had most of the sheet metal and I was determined to put it together. I put in a lot of overtime to raise the money needed to finance the restoration. A special thank you to the late Sam Pierce and Bob Stark who kept me moving in the right direction. It took three years and a lot of swap meets, but by 1976 it was on the road. Sort of. The second pic is of me in 1976 at a meet in Fullerton. However, I could never get the generator to work properly, the tanks started to leak, and to top it off, the guy who rebuilt the engine for me was also clueless. I pulled the engine, took off the heads, and could move the pistons from side to side.

    It was time to take it to Bob Stark who completely rebuilt the engine (again) for me. I took my rebuilt engine home and placed it back in the frame (it's now 1979). Shortly after I met my future wife, started a family, got my dream job, and never put the bike completely back together. Yeah, that's right, its just been sitting there since 1979 in pieces. Fast forward to 2025. My youngest son starts pushing me to restore the bike, I tell him I'd love to, but I'm retired and it's not in the budget anymore. So he offers to finance the entire project. He made me an offer I can't refuse!! The frame is out being powder coated, the seat reupholstered, and a special thank you to Mike Tomas (Kiwi Indian) and Kurt Reichenbach (Kurly's Starklite Cycle) for all the parts I needed to replace.

    There's still lot of work to be done and I try to spend time on it almost every day. As much as I love the look of chrome, the header was ceramic coated in black (just got it back) and I'll be converting to 12 volt. I hope to have it up and running again by August. I'll continue to show my progress here.


    FYI, for those of you that noticed the Indian head decal on the tanks, yes I know it's not accurate for the year. But again, I was young, clueless, and mostly broke. The decals were inexpensive and looked cool. I may just keep it that way.

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    This gallery has 2 photos.

  • #2
    You are living the dream, and enjoying the process, Raul. That's what this is all about. Your story reminds me of my first Indian which was a 1940 Chief and it was a hard earned process that taught me lessons that can not be bought. Your bike looks beautiful in the 2nd picture and I'm sure it's even better now. Welcome to the AMCA.
    Eric Smith
    AMCA #886

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    • #3
      Hi Raul. Nice bike. I love that picture with the bell bottoms jeans and the Woolco building in the background. That's about as 70's as it gets. Good luck with the project.

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      • #4
        Great Story Raul. Really nice looking Indian, and i'll enjoy reading about your build. Your son was raised right I can see. *Good Luck with the rebuild.

        *M.A.D.*

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        • #5
          Originally posted by DEEBS47Chief1991 View Post
          Hi Raul. Nice bike. I love that picture with the bell bottoms jeans and the Woolco building in the background. That's about as 70's as it gets. Good luck with the project.
          I'll second that! Don't forget the vans and I think a green Pinto. Welcome to the club and good luck with getting it done.
          Bob Rice #6738

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          • #6
            Raul! Great Story, There are the pictures Beautiful Chief.

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            • #7
              Welcome to the forum and AMCA Raul. Wonderful intro. The fact that you wanted an Indian at a time when everyone was riding HD, Jap or Brit says a lot. 2nd pic has to be one of the coolest retro photos I've seen in a while. Those are some groovy pants. Indian shirt, Indian hat....I bet not nearly as common to find then as they are today. Two thumbs up!
              Jason Zerbini
              #21594
              Near Pittsburgh PA (Farm Country)
              Allegheny Mountain Chapter http://amcaamc.com/

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              • #8
                Went out looking for quotes yesterday to get most of my chrome replated. If you looked at the photo pf my bike, there's a lot. Couldn't believe how expense it is, but I was told that had I done this 5 years ago it would have been half the amount I was quoted. I'm looking at shops in Sacramento, Lodi, Stockton, and Merced. If you're familiar with shops in the these parts and want recommend one of them, let me know. Don't really want to post negative comments, so if you think I should avoid a specific location, send me a private note.

                Thanks to everyone for your comments and support.

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                • #9
                  Cant recommend shop,I'm sure there are some good shops out there,but after having many parts damaged by chrome shops I now look at original chrome like original paint.
                  I Like reusing old chrome even with fresh paint.Obviously not a look for the judges but I am hesitant to re-chrome anything.Lately most of my fresh chrome are things that are repro anyway and cost less than new chrome for originals like crash bars or exhaust systems.
                  Tom

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                  • #10
                    AC Plating 317 Mt. Vernon, Bakersfield, CA. 661 324-5454.

                    They do excellent work. I've had them do the plating on several of my bikes. They take pictures of what you want plated. Their shop is just off Hwy 58 (Mt. Vernon Blvd.), easy to find, they have a big shop, specializing in restoration work, cars & motorcycles. Its been several years since I had anything done, the prices were reasonable back then. However times have changed, and I can't speak on that now. I would recommend them. Good Luck. C2K

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                    • #11
                      The restoration is taking longer that expected and, of course, costing more than I planned on. However, I want to do it right. To date, the frame, seat pan, and several other parts have been powder coated by Finish Logic Power Coating in Concord. They did a great job and I highly recommend them. They pointed out that there was a lot of grease built up in the neck (from the bearings) and they took extra care to ensure it was removed before proceeding. In 1984 I paid a visit to the old Indian factory in Springfield. It was boarded up and they were preparing to demolish it. In truth, it wasn't boarded up that well and I let myself in. I left with a latch from one of the old sliding doors on the factory floor - looks like a fat arrow. The name of the manufacturer is stamped on it - Wilcox. Old and rusty, it was primer grey and Finish Logic cleaned it up and put a fresh primer coating on it. I intend to frame it with a picture from that adventure (me looking out of a second floor window).

                      The seat was re-upholstered in black leather. It's an old Harley pan, but I kept it because I like the rail the Kiwi sells and it only fits Harley pans.

                      With a few exceptions, Sherms Plating in Sacramento handled the chrome. They do quality work and even the rougher looking pieces came out looking great. They would not touch my exhaust pipe, but I found a plater in Stockton that agreed to take it after Western Radiator cleaned out the carbon.

                      Yes, I am going 12v. Not original, but better overall. I'm also installing the electronic ignition. The bile will have new wiring, switches, voltage regulator and the list goes on.

                      Overall, the bike will still retain most of its original look. And who doesn't love the look of a '48 Chief.

                      Will post pics later.

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                      • #12
                        "The restoration is taking longer that expected and, of course, costing more than I planned on. However, I want to do it right."

                        Raul if the above is correct, you are doing better than me: Seems my projects take longer that expected; cost more than planned and still come out half-a**ed
                        Thanks for the update. Eagerly awaiting those pictures.

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                        • #13
                          I set today aside to rebuild the carburetor. GOOD THING! I found that one of the small lock washers for the choke butterfly was broken in half. It was still being held in place by the screw, but at some point it was sure to work it's way out along with the screw. Glad I caught it. Replacing the float with a new composite one, as well as all the gaskets and seals. There was rusty looking dried crud in the bottom of the float bowl nut that needed to cleaned out and I made sure all the other components were free of any old gasoline residue. Hoping it runs as good as new once it's back together.

                          I did find that 2 of the 3 holes for the manifold screws were cracked. So, I'm replacing the manifold, the sealing cones, and while I'm at it, might as well replace the manifold nuts. The were looking pretty tore up anyway.

                          I DID NOT replace the manifold nipple to the cylinder wall. They look good. Is this a mistake??? I'm mainly concerned with how I would remove the old ones if they should be replaced. But honestly I think they look good.

                          i also had to replace the seat post bushing. I don't know who installed the old one, but it was not the right part and there was too much play in the seat. It took me an hour to get the old one out. The new one is now in place and the seat post moves up and down freely with no movement side to side. Looking forward to a smoother ride.

                          Attached are a few pics. The old seat post bushing to show what a pain it was to remove, the seat with new leather and fresh powder coat underneath, and the new rims and spokes. If you're wondering why they look bluish, it's the sky. They are that shiny.
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                          This gallery has 4 photos.

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                          • #14
                            Originally posted by rlm99x View Post
                            I DID NOT replace the manifold nipple to the cylinder wall. They look good. Is this a mistake??? I'm mainly concerned with how I would remove the old ones if they should be replaced. But honestly I think they look good..
                            You can't just "look" and be sure of anything, Rlm!

                            Please bubble-test your nipples if you have a concern: http://virtualindian.org/11techleaktest.html

                            Harleys leak too often, and some SportScouts were trashed with overlength headbolts and such, but Chiefs rarely suffered.

                            Yet you will still want to bubble-test your new manifold assembly most of all.

                            Originally posted by rlm99x View Post
                            Replacing the float with a new composite one, as well as all the gaskets and seals. There was rusty looking dried crud in the bottom of the float bowl nut that needed to cleaned out and I made sure all the other components were free of any old gasoline residue. Hoping it runs as good as new once it's back together.
                            There are "composites" and then there are "composites", Rlm; Not all are equal.
                            If yours weighs more than three grams, its a boat anchor, not a float, and will swell.
                            And beware that more than one variety of "composite" float that is around three grams can still swell in fuels to where they stick.

                            Disassembly, dumping out the dirt, putting it all back together often works with a forgiving Linkert!

                            But its only 'rebuilt' when its on ebay.

                            ....Cotten
                            Last edited by T. Cotten; Yesterday, 08:18 PM.
                            AMCA #776
                            Dumpster Diver's Motto: Seek,... and Ye Shall Find!

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                            • #15
                              Is that not a Harley seat-pan?

                              Edit: Never mind. I see you mentioned that in an earlier post.
                              Last edited by droptopford; Today, 09:38 AM.

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