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Long Long Ago and Far Far Away

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  • Long Long Ago and Far Far Away

    Remembering employment at Harley Davidson.

    After a 4 year hitch in the Navy in 1963 I returned to Wisconsin. Then 1966 (1st year of the Shovel Head.) Was 25 years old and working for Murphy Diesel Manufacturing in Milwaukee. Noted an ad in the paper that Harley was looking for mechanics. They interviewed me and did as much testing as I ever had for employment. I remember the personnel director as a real genuine creep/jerk. Anyway they offered me the job. I told them I would get back with a decision. Walked outside on Juneau avenue and looking down from the sidewalk into the basement repair area was able to watch the job being performed that had been offered me. As the bike nut I was, the sounds and sights captivated me. So I took the employment.

    Motorcycles completed on the assembly line upstairs were brought by an elevator down to the basement repair area. They then were started and operated by a “test rider” on a set of rollers. The test rider would note discrepancies and tag the bike with what was supposed to be fixed. The bikes to be fixed were lined up. The mechanics then took and pushed them to there work area where they were hoisted onto a work bench where repair was started. When the repair was done it went back to the tester for a re-run on the rollers. If it wasn’t fixed of course you got it back. Jobs spanned from leaky intake manifolds, many noisy cam sets replaced on Sportsters, damaged sheet metal items, big twin clutch adjustments, various oil leaks, steering head bearing adjustments along with everything that was bolted in place on the bikes.

    Looking for parts needed would put you upstairs in the main and sub assembly areas. At night there was no shift working there. Not much light either. Hunting for needed pieces. Eerie at evening time.

    I mostly worked a ten hour night shift getting off around 1:30 AM. There was a small tavern near Juneau avenue To get there you had to cross a bridge that went over railroad tracks adjacent to the plant. Officially the bar was supposed to close at 2:00 AM. The bar tender would pull the curtains to stay open for us. Small glass beer 10 cents, shot of brandy 35 cents. Driving home from Milwaukee North to Mequon around 2 am in the winter before the snow plows the only indication of the road was to stay between the telephone poles.

    There was a time the test rider was out sick for a few days and somehow I became honored with his job while he was gone? Harley was still producing a few hand shift, foot clutch models in that era and although I had owned Indians and a Harley hand shift model still found them at first a bit challenging on the test rollers.

    Union meetings were …. Sit down and shut up.

    The work was hard. Pushing bikes. Kick starting thick oiled magneto Sportster motors at below freezing temperatures. Somehow avoided “Sportster Knee”. Lots of motor noise. An environment full of exhaust fumes. Watch your forearm if you reach under a magneto Sporty to set ignition timing. Had the burn mark for many years The work was mostly all piece rate meaning you got paid more if you got the job done faster than the piece rate time. I hardly ever made the bonus times. Some did. Base pay was around $2.40 an hour. Time and ½ for overtime. Dealers touring the plant should have been diverted from our space in the basement.

    Some of the bikes to be repaired were stored across the street in a place called “The Barn” Employees could also park there private rides in there. Some few rode to work in winter with side cars or three wheelers. You could ride or push the bikes back over the street to the repair area. If they would start I always rode and looked forward to any short blast on an XLCH Sporty. Harley had field test riders that rode on the state roads (weather permitting) all year.

    I mostly went to work there because I loved bikes. Finally though sick of the 0 minus 30 degree weather and remembering a warmer place I returned to California where I had done a lot of my Navy time.

  • #2
    Thanks for sharing your memories.

    Comment


    • #3
      what a wonderful insight into a facet of the company we would probably otherwise never hear about. thanks!

      Comment


      • #4
        I agree ! The short story description says "fill in the gaps" and write a full length one ! I don't do to much reading, other than parts and service manuals, but I would definately read your future book ! Paps

        Comment


        • #5
          Stuff like this really needs to be saved. You can get the technical side from lots of publications, but the experience and feeling of "being there" tends to get lost.
          Vic Ephrem
          AMCA #2590

          Comment


          • #6
            It seems to me that the Toronto, Canada police were about the last police force to require foot clutch/hand shift H-Ds and the motor company had to dip into parts from earlier years to continue to supply them. Finally H-D said "no more".
            AFJ

            Comment


            • #7
              Good stuff!

              Yes, can you tell us more?

              Who were some of the other guys from Harley who hung around that tavern across the tracks? Was Joe Ryan still around at that time? How about Ed Saffert? Seems I heard that he lived upstairs there for a time. Was the boss in those days Wally Nienow? Those were the final years of the old time Harley-Davidson Motor Co.
              Herbert Wagner
              AMCA 4634
              =======
              The TRUE beginnings of the Harley-Davidson Motor Co.

              Comment


              • #8
                Do ya have any good tales about John Nowak?
                Be sure to visit;
                http://www.vintageamericanmotorcycles.com/main.php
                Be sure to register at the site so you can see large images.
                Also be sure to visit http://www.caimag.com/forum/

                Comment


                • #9
                  Very interesting, hard-to-come-by information. What-size-bolt and what-color-wire info is great, but this stuff gives the day-to-day human element of motorcycle manufacturing. I love it -- more please!

                  Comment


                  • #10
                    Names…….You want names?

                    Names…….You want names? I have a hard time remembering what day it is these days.

                    A way sometimes to check for a clutch adjustment on a big twin was to go outside and do a little “chirp” from the rear tire. Well that got to be too much fun for me and chirps went to full smoking burn outs. Had just finished one and the mech from the bench next to me appeared forewarning me “your goanna get your ass fired doing that”. I think the foreman had sent him out? Whatever his name was?

                    Comment


                    • #11
                      Originally posted by JohnR View Post
                      Names…….You want names? I have a hard time remembering what day it is these days.

                      A way sometimes to check for a clutch adjustment on a big twin was to go outside and do a little “chirp” from the rear tire. Well that got to be too much fun for me and chirps went to full smoking burn outs. Had just finished one and the mech from the bench next to me appeared forewarning me “your goanna get your ass fired doing that”. I think the foreman had sent him out? Whatever his name was?
                      John,
                      were you in on the golf car chassis, grill,for the lunch time cookouts at the park up the hill?
                      Ken S., # 6457
                      1926- H-D BAF-Peashooter
                      1954-H-D Panhead

                      Comment


                      • #12
                        John Nowak was with the MoCo for an eternity. He wrote the Knucklehead service manual and all the photos of hands doing things to parts in the book are his hands. He was the MoCo's number one troubleshooter. He was the Dean of the Factory Service School and a long time instructor there. He also laid out and put the York Plant into operation.
                        Be sure to visit;
                        http://www.vintageamericanmotorcycles.com/main.php
                        Be sure to register at the site so you can see large images.
                        Also be sure to visit http://www.caimag.com/forum/

                        Comment


                        • #13
                          "John,
                          were you in on the golf car chassis, grill,for the lunch time cookouts at the park up the hill?"

                          Never attended a cook out. I was hardly with the Mo Co for maybe a year. Retired from Outboard Marine Corporation after 30 years on the road with them.

                          Comment


                          • #14
                            John,
                            You made it a full year doing burn-outs and getting paid for it? I applaude you.
                            Back in those days I was pumping gas for the old man to make a buck.
                            Some guys get all the luck.
                            ------------
                            Steve
                            AMCA #7300

                            Comment


                            • #15
                              harley dept.43

                              John,
                              You may have worked with my Dad,Rollie Stopar,he was in that dept. for 55 yrs
                              Ken S., # 6457
                              1926- H-D BAF-Peashooter
                              1954-H-D Panhead

                              Comment

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